Jewelry Designer Blog

March 29, 2010

Making Thai Silver Charms

Silver Charms never seem to go out of style. Perhaps that is why this category has expanded to dominate our product line.They are fun, collectible and timeless. By now, most of our clients know how our Bali products are made by hand by extremely skilled silversmiths schooled in an ancient tradition of metal work. Some of you might not realize that our Thai Silver Charms, though cast instead of hand fabricated, are also very labor intensive and require both technical and artistic skill to execute effectively.

The lost wax casting process begins with a hand drawn sketch, usually made by Leah in our office. The sketch is emailed to Bangkok where a wax master model is hand carved using the drawing as a guide. A rubber mold is made from the model, then filled with wax repeatedly to create “Patterns”. The wax patterns are attached to a wax base to form a “Tree” with dozens of patterns on it. This tree is placed in a flask and covered with a plaster-like material called investment. Next,the flask is baked in an oven and the wax melts away, leaving an exact impression of the tree. Molten silver is then poured into the mold and allowed to cool. After the investment is washed away with water, individual charms are clipped from the silver tree. They are trimmed, filed and polished by hand.

See a beautiful Slideshow of the entire silver casting process!

Wax Trees

Wax Trees

Clipping Cast Silver Charms

Clipping Cast Silver Charms

March 22, 2010

Thai Silver Charms and Fair Trade

Filed under: Behind the Scenes,Learn Something New — Tags: , @ 8:30 am

Thai Silver Charms are a growing segment of our business. These popular items are made at a production facility in Bangkok that we began working with in 2002. Since that time, our Thai Silver Charms and Pendants have expanded from a handful of items to hundreds. We selected our supplier based on the quality of their work and our confidence that they pay fair wages and provide other important benefits to their workers.

Thailand and Indonesia (where Bali is located) are the two largest economies in Southeast Asia but the people of Thailand enjoy a higher standard of living. When adjusted for purchasing power parity, the GDP per capita in Thailand is almost double that of Indonesia, though still far below the United States. The unemployment rate in Thailand in 2008 was only 2.1% (8.9% Indonesia, 9.7%USA) creating competition for skilled workers. The residents in Bangkok also have a higher standard of living than anywhere else in the country.

In keeping with a higher level of development, Thailand has substantial regulations for labor. The production facility adheres to rules handed down by the Tax Department, Factory Department, Labor Department and the Health and Environment Department. They pay a 5% payroll tax that covers health insurance, unemployment insurance, and retirement benefits. They also provide 16 paid holidays in addition to personal vacation time and three months of paid maternity leave. Entry level workers are paid well above minimum wage. Mid-level workers earn the equivalent of salaries at a four star hotel and experienced silversmiths earn about the same as a manager at a department store. The youngest worker at the factory is 20 years old.

Sorting & Grading Diamonds

Sorting & Grading Diamonds

Setting a Diamond

Setting a Diamond

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